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Labelmate Rewinders and Unwinders

Labelmate’s lineup of label rewinders and unwinders is designed to meet the evolving needs of modern businesses. These devices ensure smoother, more efficient operations in label management. The Labelmate rewinders efficiently collect printed labels into rolls, maintaining order and preventing errors, while the unwinders provide consistent feed of label rolls into printers or applicators, supporting uninterrupted printing and application processes.

Built with durability and precision, Labelmate’s rewinders can handle rolls up to 6 inches wide and diameters up to 16 inches. The unwinders feature adjustable tension control for seamless integration with various printer setups. These tools are reliable even in demanding environments such as logistics, manufacturing, and retail, where efficient label handling is essential for productivity.

By automating label handling, Labelmate equipment minimises manual intervention and boosts efficiency. Their robust design, user-friendly setup, and compatibility with diverse label sizes make them essential for maintaining operational consistency in high-volume workflows.

See all the range at the Label Rewinders and Unwinders category page below.

Understanding Label Rewinders and Unwinders

Label rewinders and unwinders are essential tools in label management, serving distinct but complementary functions. A label rewinder gathers printed labels onto a roll after they come out of a printer, helping maintain order and making it easier to handle, store, or transport large quantities of labels. This is especially useful in high-volume operations, where organised rolls of printed labels are needed for efficient application or distribution.

In contrast, a label unwinder supplies label rolls into the printer, feeding the roll in a consistent, controlled manner. Unwinders prevent issues like label jams or misalignment, ensuring that labels are fed smoothly into the printing process without manual intervention.

The primary difference between the two is their position and purpose in the label workflow. While unwinders assist at the start by preparing labels for printing, rewinders handle labels at the end by collecting them after printing. Together, they streamline the labelling process, reduce errors, and enhance workflow efficiency, making both tools invaluable in industries that rely on precise label handling.

Types of Labelmate Rewinders

Labelmate provides various rewinders to suit different operational needs, from compact models for limited spaces to heavy-duty options for industrial applications. Each model is designed to improve label management and support diverse business requirements.

Mini Rewinders

Mini Rewinders, or “Mini-CAT” rewinders, are compact devices designed for efficient handling of media up to 4.5 inches wide and roll diameters up to 8.5 inches. They support label cores ranging from 1 to 3 inches, making them adaptable for various roll types.

With a speed of up to 12 inches per second, these rewinders offer quick, reliable operation. Constructed with a durable, lightweight aluminium frame, they are ideal for limited spaces and feature adjustable speed control to meet specific handling needs.

Power requirements are minimal, using a low-voltage AC adapter for safe, energy-efficient use. Standard features include bi-directional label winding, and optional accessories such as core adapters enhance flexibility.

Few examples of Mini Rewinders include the MC-10A and MC-11 models, known for their compact design and efficient label winding capabilities.

Standard Heavy-Duty Rewinders

Standard heavy-duty rewinders, such as the CAT-3 series, are built to manage high-demand label applications. They can handle media up to 6.5 inches wide with the CAT-3-STANDARD and up to 10.5 inches with the CAT-3-W10, accommodating roll diameters up to 12 inches.

These rewinders support core sizes from 1 to 4 inches, providing versatile compatibility across various roll types.

With speeds reaching up to 30 inches per second, CAT-3 rewinders offer rapid and efficient winding. Constructed with rugged, industrial-grade aluminium, they are designed for durability in challenging environments. Power requirements are minimal, using an efficient AC adapter.

Additional features include torque control and bi-directional winding. Standard heavy-duty rewinders offer optional accessories, such as a quick-locking chuck on the CAT-3-CHUCK model, for enhanced user flexibility.

Slitter/Rewinders

Standard heavy-duty rewinders by Labelmate, such as the CAT-3-STANDARD, CAT-3-CHUCK, and CAT-3-W10, are built to handle demanding label applications. They accommodate media widths up to 6.5 inches (CAT-3-STANDARD) or 10.5 inches (CAT-3-W10) and can manage roll diameters up to 12 inches, offering flexibility for high-volume operations.

Compatible with core sizes from 1 to 4 inches, these rewinders deliver speeds up to 30 inches per second, efficiently winding large rolls.

Constructed with a robust steel frame, these models are designed for industrial durability. Key features include adjustable speed and bi-directional winding for operational adaptability.

Power is supplied via a standard AC adapter. Optional accessories include specialised core adapters and adjustable guide arms for greater precision.

Specialised Rewinders

Specialised rewinders by Labelmate, including the CAT-3-ACH, CAT-3-CORELESS, and CAT-3-1-INCH, are designed for unique label handling requirements.

The CAT-3-ACH features an adjustable core holder, compatible with core sizes from 1 to 4 inches, while the CAT-3-CORELESS enables coreless rewinding, ideal for environments that don’t require core-based rolls. The CAT-3-1-INCH is specifically built for 1-inch diameter cores.

These rewinders can handle label widths up to 6.5 inches, with a maximum roll diameter of 12 inches, at speeds up to 30 inches per second. They are powered by a standard AC adapter and constructed with a durable steel frame.

Key features include adjustable speed and bi-directional operation, ensuring flexibility for different applications.

Sensor Arm Rewinders

Sensor Arm Rewinders, like the CAT-3SA series, provide precise tension control for efficient label management. These models use a sensor arm to automatically adjust winding speed based on label movement, ensuring smooth and consistent operation.

They are designed to handle label widths up to 6.5 inches and roll diameters up to 12 inches, accommodating core sizes from 1 to 4 inches. With speeds of up to 30 inches per second, they are well-suited for high-speed production environments.

Built with a sturdy steel frame, these rewinders feature adjustable speed and bi-directional winding powered by a standard AC adapter. Optional accessories, such as guide arms, enhance control and flexibility.

Types of Labelmate Unwinders

Labelmate’s unwinders ensure smooth, consistent label feeding into printers, minimising jams and maintaining alignment. Each model is tailored to different operational needs, from standard to heavy-duty applications.

Standard Unwinders

Standard Unwinders, such as the UCAT-1-STANDARD, are designed for efficient label feeding in high-volume settings.

These unwinders handle label widths up to 155 mm and support roll diameters up to 300 mm, making them versatile for various label sizes. They are compatible with core sizes from 1 to 3 inches and can accommodate roll weights up to 8 kg.

Self-powered and simple to use, the UCAT-1-STANDARD features a sturdy steel frame, ensuring long-lasting durability. It operates without requiring an additional power source, reducing energy needs.

Additional options include adjustable guide arms for enhanced label control.

Heavy-Duty Unwinders

The UNI-CAT-CHUCK heavy-duty unwinder is built to handle large, heavy label rolls with precision and durability. It supports label widths up to 6.5 inches, roll diameters up to 16 inches, and weights up to 20 kg.

Compatible with core sizes from 1 to 3 inches, this unwinder operates at speeds up to 30 inches per second, making it ideal for high-demand environments.

Its robust steel frame provides stability for continuous industrial use, and optional accessories, such as adjustable tension control arms, offer added flexibility for specialised needs.

Adjustable Core Unwinders

Adjustable Core Unwinders like the UNI-CAT-ACH, accommodate a wide range of core sizes, providing versatility for diverse labelling needs. These unwinders support label widths up to 6.5 inches and roll diameters up to 12 inches, with a weight capacity of up to 8 kg.

The adjustable core holder allows compatibility with core sizes from 25 mm to 101 mm, making it adaptable for different roll types.

Built with a durable steel frame, the UNI-CAT-ACH is ideal for high-use environments, with speeds up to 30 inches per second for efficient operation. This model is self-powered, requiring no external power source, and includes optional accessories like adjustable tension arms for enhanced control

Loop-Controlled Unwinders

Loop-controlled unwinders, such as the LC-CAT series, provide seamless label feeding with photodetectors that monitor and adjust the paper loop. This system minimises resistance to the printer, preventing jams and maintaining alignment.

These unwinders handle labels up to 6.5 inches wide, roll diameters up to 12 inches, and weights up to 8 kg, with core sizes from 1 to 3 inches. Constructed with a robust steel frame, the LC-CAT series operates at speeds up to 30 inches per second and is powered by a low-voltage AC adapter for safe, reliable performance. Optional tension control arms are available for added flexibility.

Specialised Unwinders

Specialised unwinders are designed for specific printers, including colour inkjet and industrial thermal transfer models. They support label widths up to 6.5 inches, roll diameters up to 12 inches, and roll weights up to 10 kg, with core sizes from 1 to 3 inches. Operating at speeds of up to 30 inches per second, they ensure smooth label feeding.

Constructed with a durable steel frame and powered by a low-voltage AC adapter, these unwinders offer bi-directional control. Optional accessories, such as adjustable tension arms, add precision for specialised applications.

What are Universal Rewinders/Unwinders?

Labelmate’s Universal Rewinders/Unwinders, such as the UNI-CAT, offer both rewinding and unwinding functions, making them ideal for versatile label management. They accommodate labels up to 155 mm wide, with roll diameters up to 300 mm and weights up to 8 kg, and support core sizes from 1 to 3 inches, operating at speeds up to 30 inches per second.

Built with a sturdy steel frame, the UNI-CAT features adjustable speed and bi-directional operation, powered by a low-voltage AC adapter. Optional core adapters increase compatibility.

Top Features and Technological Highlights

Now, let’s look at the key features and technologies that make Labelmate’s rewinders and unwinders efficient and reliable, covering both shared and unique attributes for each type.

Versatile Compatibility

Labelmate’s rewinders and unwinders are designed for versatile compatibility, handling a wide range of label widths, roll diameters, and core sizes. With support for cores from 1 to 4 inches and label widths up to 155 mm, these devices adapt easily to varied label specifications.

This flexibility makes them suitable for diverse applications, from compact label rolls to larger, industrial-sized rolls, ensuring seamless integration with different printing and labelling setups.

Durable Construction

The strong steel construction of rewinders and unwinders is built to withstand continuous, high-volume use in demanding environments. This durable design ensures long-lasting performance, reducing the need for frequent maintenance or replacements.

Ideal for industrial settings, their sturdy build provides stability during operation, ensuring smooth and reliable label handling over time, backed by Labelmate’s commitment to quality and durability.

User-Friendly Setup

The user-friendly setup features plug-and-play functionality that allows quick integration without complex adjustments.

Their intuitive controls and adjustable settings make it easy to customise speed and tension for different label types, minimising downtime. This simplicity in setup and operation enhances productivity and ensures a smooth workflow from the start.

High-Speed Operation

Labelmate’s rewinders and unwinders are equipped for high-speed operation, reaching up to 30 inches per second. This capability supports efficient processing of large label volumes, ideal for high-demand environments.

The adjustable speed control allows users to set the optimal pace for different materials, ensuring smooth handling and consistent output even at high speeds.

Bi-Directional Functionality

Bi-directional functionality, allows labels to be wound or unwound in either direction. This feature provides flexibility for various labelling tasks, accommodating both left-to-right and right-to-left feed orientations.

With easy directional adjustments, users can handle different roll configurations seamlessly, enhancing operational efficiency and adaptability across diverse label applications.

Quiet Operation

Labelmate’s rewinders and unwinders are engineered for quiet operation, minimising noise during high-speed label handling.

This feature is ideal for office or retail environments where noise reduction is essential. The quiet functionality allows for continuous use without disrupting surrounding activities or creating a distracting work environment.

Enhanced Capacity

With enhanced capacity, these rewinders and unwinders accommodate label rolls up to 12 inches in diameter and weights of up to 20 kg, depending on the model. This capability allows for efficient handling of large label volumes, minimising roll changes and supporting continuous, high-demand operations.

Consistent Torque

Consistent torque provides steady tension during label handling, ensuring smooth and accurate winding or unwinding. This makes rewinders and unwinders highly reliable for preventing label slippage and maintaining alignment, even with heavier rolls or high-speed operations.

Customer Support and Warranty

Labelmate offers reliable customer support and a 5-year limited warranty on most rewinders and unwinders, ensuring long-term performance for high-demand use. Support services cover setup, troubleshooting, and maintenance to help users optimise equipment productivity.

Optional accessories and replacement parts are available to customise and extend the functionality of each device.

Conclusion

Labelmate rewinders and unwinders offer essential solutions for efficient, reliable label management in various industries.

With durable construction, versatile compatibility, and user-friendly features, these devices streamline high-volume workflows and reduce manual handling.

From standard to specialised models, each product supports specific operational needs, ensuring smooth label feeding, winding, and application processes.